31.4 Step-Growth Polymers

2 min readmay 7, 2024

are formed by reacting two different monomers with functional groups at each end. This process creates long chains through , building up from dimers and trimers to full polymers.

The resulting materials, like and , have unique properties based on their structure. These polymers are used in everyday items from plastic bottles to car parts, showcasing their versatility and importance in modern life.

Step-Growth Polymers

Formation of step-growth polymers

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  • occurs between two different bifunctional or ( and ) with reactive functional groups at each end
  • Reaction proceeds in a stepwise manner, forming dimers, trimers, and eventually long-chain polymers through condensation reactions
  • Nylon formation involves a condensation reaction between a diamine () and a dicarboxylic acid () to form or the ring-opening polymerization of to form
  • Polyester formation involves a condensation reaction between a diol () and a dicarboxylic acid () to form used in plastic bottles, fibers, and food packaging
  • The , which indicates the number of monomer units in a polymer chain, affects the properties of the final product

Polycarbonates vs polyurethanes

  • formed from the reaction of and or have a structure of repeating units of bisphenol A linked by
    • Transparent, impact-resistant, and heat-resistant properties make them suitable for eyewear lenses, electronic components, and automotive parts
  • formed from the reaction of and have a structure of repeating units of polyol and diisocyanate linked by
    • Versatile properties ranging from flexible foams to rigid plastics make them suitable for insulation, cushioning, coatings, and adhesives
  • The of monomers used in these reactions determines the structure and properties of the resulting polymers

Production and uses of polyurethanes

  • produced using long-chain polyols and diisocyanates with a create a soft and resilient material used in mattresses, upholstery, and automotive seating
  • produced using short-chain polyols and diisocyanates with a blowing agent create a dense and insulating material used in building insulation, refrigeration, and packaging
  • produced using long-chain polyols and diisocyanates without a blowing agent create an elastic and abrasion-resistant material used in shoe soles, conveyor belts, and sports equipment
  • coatings and adhesives produced using a combination of polyols and diisocyanates with various additives provide protective and bonding properties used in wood finishes, automotive paints, and laminating adhesives

Polymer characteristics and properties

  • affects the physical and mechanical properties of step-growth polymers
  • between polymer chains can significantly alter the material's properties, often increasing strength and heat resistance
  • polymers can be melted and reshaped multiple times, while polymers form irreversible chemical bonds during curing, resulting in a rigid structure

Key Terms to Review (37)

Adipic Acid: Adipic acid is a dicarboxylic acid with the chemical formula (CH2)4(COOH)2. It is a widely used industrial chemical that serves as a key building block in the synthesis of various polymers, particularly polyamides and polyesters, which are the focus of the topics 21.9 Polyamides and Polyesters: Step-Growth Polymers and 31.4 Step-Growth Polymers.
Bifunctional Monomers: Bifunctional monomers are organic compounds that possess two functional groups, allowing them to participate in the formation of step-growth polymers. These monomers serve as the building blocks for the synthesis of linear and cross-linked polymeric materials.
Bisphenol A: Bisphenol A (BPA) is a synthetic organic compound that is widely used in the production of various consumer products, particularly in the manufacturing of polycarbonate plastics and epoxy resins. It has become a topic of interest due to its potential health and environmental impacts, especially in the context of its use in everyday items and its ability to mimic the structure and function of natural hormones.
Blowing Agent: A blowing agent is a substance used in the production of foamed or expanded plastic materials, such as polystyrene foam and polyurethane foam. These agents create the cellular structure within the plastic, resulting in a lightweight, insulating material.
Caprolactam: Caprolactam is a cyclic amide compound that is the key monomer used in the production of the synthetic polymer nylon-6. It is an important industrial chemical with widespread applications, particularly in the manufacturing of textiles, plastics, and other engineered materials.
Carbonate Groups: Carbonate groups are functional groups consisting of a central carbon atom bonded to two oxygen atoms, forming a negatively charged $\text{CO}_3^{2-}$ unit. These groups are commonly found in various organic compounds and play a crucial role in the chemistry of step-growth polymers.
Condensation Reactions: Condensation reactions are a type of chemical reaction in which two molecules combine to form a single molecule, typically with the elimination of a small molecule such as water or methanol. These reactions are a fundamental aspect of step-growth polymerization, a process used to synthesize many important polymeric materials.
Crosslinking: Crosslinking is a process in which polymer chains are chemically bonded together, creating a three-dimensional network structure. This process is particularly important in the context of step-growth polymers, as it can significantly influence the properties and applications of these materials.
Degree of Polymerization: The degree of polymerization (DP) refers to the average number of monomer units that make up a polymer chain. It is a crucial parameter that determines the physical and chemical properties of polymeric materials, particularly in the context of step-growth polymers like polyamides, polyesters, and other macromolecular structures.
Dicarboxylic Acids: Dicarboxylic acids are organic compounds that contain two carboxylic acid functional groups (-COOH) within their molecular structure. These compounds play a crucial role in the context of step-growth polymers, as they can undergo polycondensation reactions to form long-chain polymers.
Diisocyanates: Diisocyanates are a class of organic compounds that contain two isocyanate functional groups (-N=C=O). These highly reactive molecules are widely used in the production of polyurethane polymers, which have a wide range of applications in various industries.
Diols: Diols, also known as glycols, are organic compounds that contain two hydroxyl (-OH) functional groups. They are a class of polyhydric alcohols that play a crucial role in the formation of step-growth polymers.
Diphenyl Carbonate: Diphenyl carbonate is an organic compound with the chemical formula (C6H5)2CO3. It is a colorless, crystalline solid that is commonly used as a monomer in the production of polycarbonate polymers, which are known for their high impact resistance, optical clarity, and thermal stability.
Ethylene Glycol: Ethylene glycol is a colorless, odorless, and sweet-tasting liquid that is widely used as an antifreeze, coolant, and solvent. It is a dihydric alcohol, meaning it contains two hydroxyl groups, and its chemical formula is C₂H₆O₂. Ethylene glycol is a versatile compound that is relevant in the context of various topics in organic chemistry, including spectroscopy of alcohols and phenols, cyclic ethers, reactions of epoxides, and the synthesis of step-growth polymers.
Flexible Polyurethane Foams: Flexible polyurethane foams are a type of polymer material that are lightweight, soft, and cushiony. They are commonly used in a variety of applications, including furniture, bedding, and automotive interiors, due to their unique properties and versatility.
Functionality: Functionality refers to the specific capabilities, features, or purposes that a material, compound, or structure is designed to possess or perform. It is a crucial concept in the context of step-growth polymers, as the functionality of the monomers and reactants determines the type of polymer that can be formed and its subsequent properties.
Hexamethylenediamine: Hexamethylenediamine is a diamine compound with the chemical formula H2N(CH2)6NH2. It is an important monomer used in the synthesis of polyamides, a class of step-growth polymers, and is particularly relevant in the context of topics 21.9 Polyamides and Polyesters: Step-Growth Polymers and 31.4 Step-Growth Polymers.
Molecular Weight Distribution: Molecular weight distribution is a measure of the range of molecular weights present in a polymer sample. It is a critical characteristic that influences the physical and mechanical properties of polymers, including their strength, flexibility, and processing behavior.
Multifunctional Monomers: Multifunctional monomers are chemical compounds that possess more than one reactive functional group, allowing them to participate in the formation of multiple covalent bonds during step-growth polymerization. These monomers are essential building blocks in the synthesis of complex polymeric materials.
Nylon: Nylon is a synthetic polymer that belongs to the class of step-growth polymers. It is a versatile material widely used in various applications due to its exceptional mechanical properties and chemical resistance. Nylon's unique structure and physical characteristics make it a valuable material in the field of polymer science.
Nylon 6: Nylon 6 is a type of synthetic polymer classified as a step-growth polymer. It is a polyamide material widely used in various applications due to its exceptional mechanical properties, chemical resistance, and versatility.
Nylon 6,6: Nylon 6,6 is a type of polyamide polymer that is widely used in various applications due to its exceptional mechanical and thermal properties. It is formed through a step-growth polymerization reaction between a diamine and a dicarboxylic acid, specifically hexamethylenediamine and adipic acid.
Phosgene: Phosgene is a highly toxic gas that was used as a chemical weapon during World War I. It is also an important industrial chemical with applications in the production of various organic compounds and polymers.
Polycarbonates: Polycarbonates are a type of thermoplastic polymer known for their high impact resistance, transparency, and dimensional stability. They are widely used in a variety of applications due to their unique properties and versatility.
Polyester: Polyester is a type of synthetic polymer that is widely used in various applications, including clothing, textiles, and plastics. It is formed through a step-growth polymerization process, where monomers are linked together to create long polymer chains. Polyester's unique physical and chemical properties make it a versatile material in the context of polymer structure and physical characteristics.
Polyethylene terephthalate (PET): Polyethylene terephthalate (PET) is a thermoplastic polymer resin of the polyester family, commonly used in the manufacture of plastic bottles, food containers, and other packaging materials. It is known for its strength, durability, and resistance to heat and chemicals, making it a widely used material in the context of step-growth polymers.
Polyols: Polyols, also known as sugar alcohols, are a class of organic compounds that contain multiple hydroxyl (-OH) groups. They are commonly found in nature and are often used as sweeteners and bulking agents in various food and pharmaceutical products.
Polyurethane: Polyurethane is a versatile type of polymer formed by reacting a polyol (an alcohol containing multiple hydroxyl groups) with a diisocyanate, in the presence of a catalyst and other additives. It can be tailored to be either flexible or rigid, making it widely used in various applications such as foams, elastomers, and coatings.
Polyurethane Elastomers: Polyurethane elastomers are a class of step-growth polymers that exhibit high elasticity and flexibility. They are composed of alternating soft and hard segments, allowing them to undergo reversible deformation under stress and recover their original shape when the stress is removed.
Polyurethanes: Polyurethanes are a class of polymers formed through the reaction of diisocyanates and polyols. They are versatile materials used in a wide range of applications, from foams and coatings to adhesives and elastomers.
Rigid Polyurethane Foams: Rigid polyurethane foams are a type of polymer material that are characterized by their high rigidity, low density, and excellent thermal insulation properties. They are produced through a step-growth polymerization process involving the reaction of polyols and isocyanates.
Step-Growth Polymerization: Step-growth polymerization is a type of polymerization process in which monomers or reactive groups on the ends of polymer chains react with each other in a stepwise manner to form larger molecules. This gradual, step-by-step growth of the polymer chain distinguishes it from other polymerization methods, such as chain-growth polymerization.
Step-Growth Polymers: Step-growth polymers, also known as condensation polymers, are a class of polymers formed through a step-by-step process where monomers react with each other to form dimers, trimers, and larger oligomers, eventually leading to the formation of high molecular weight polymers. This process is characterized by the release of small molecules, such as water or hydrogen halides, as byproducts.
Terephthalic Acid: Terephthalic acid is a dicarboxylic acid compound that is widely used in the production of polyesters and polyamides, which are important classes of step-growth polymers. It serves as a key building block in the synthesis of various polymeric materials with diverse applications.
Thermoplastic: A thermoplastic is a type of polymer that becomes soft and pliable when heated and hardens when cooled. This reversible change in physical state allows thermoplastics to be easily molded, extruded, or otherwise shaped into a variety of products and applications.
Thermoset: A thermoset is a type of polymer that undergoes an irreversible chemical reaction when heated, resulting in a rigid, cross-linked structure that cannot be remelted or reshaped. This unique property sets thermosets apart from thermoplastics, which can be repeatedly softened and reshaped by heating.
Urethane Groups: Urethane groups are functional groups that consist of a carbonyl (C=O) group bonded to an amino (N-H) group, forming a carbamate ester. They are an important structural component in step-growth polymers, contributing to the formation of polyurethanes and other related polymeric materials.
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